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標題: 沈陽高精GJ301銑床系統用戶手冊 簡體中文版 [打印本頁]
作者: dami 時間: 2023-2-1 12:15
標題: 沈陽高精GJ301銑床系統用戶手冊 簡體中文版
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GJ301銑床系統用戶手冊.pdf
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GJ-301 銑床系統數控裝置采用先進的開放式體系結構，內置嵌入式工業 CPU 板卡，配置 8.4”彩色液晶顯示屏和標準機床工程面板，集成軸控制接口，通用（本機）I/O 接口，遠程（同步串行I/O）接口，網絡接口和 USB 接口。具有高性能、配置靈活、結構緊湊、易于使用、可靠性高的特點。
產品技術特點：
X，Y,Z 三軸聯動，可選配第四軸；
最小設定單位 0.001mm/0.001deg；
內嵌式高速軟 PLC，基本指令處理時間 3μs/setp，可以在線編輯梯形圖和查看梯形圖狀態顯示，實現 PLC 實時監控，另附帶 PLC 示波器查看功能和一鍵式上傳，下載功能；具有雙向螺距誤差補償，反向間隙補償，自動零漂補償，刀具長度補償，刀尖半徑補償功能；采用直線型和 S 曲線型加減速控制，適應高速，高精加工；
采用微小線段的動態前瞻處理，有效地實現小線段加工處理中的速度光滑和尖角過渡問題，從而改善工件的表面加工質量，提高加工效率；可車削公/英制、單頭/多頭的直螺紋，錐螺紋，端面螺紋，變螺距螺紋，及螺紋退尾處理；具有多種車削循環功能，粗車循環，端面粗車循環，型車復合循環，螺紋切削復合循環等；具有主軸恒定表面切削功能，主軸定位、定向功能，Cs 軸功能，和第二主軸控制功能；支持工件程序后臺編輯和操作，系統參數備份，報警履歷顯示，日志功能，集成中英文界面顯示，和利用 USB 實現一鍵式系統升級功能并且支持 PC 機與數控系統的遠程控制。
目 錄
I
I. 概述 ................................................................................................................................. 3
1 產品介紹及注意事項................................................................................................4
1.1 產品介紹 .............................................................................................................4
1.2 安全.....................................................................................................................4
1.3 開箱檢查 ............................................................................................................6
1.4 環境要求 .............................................................................................................6
1.5 數控機床操作流程..............................................................................................7
1.6 閱讀本說明書的注意事項 ..................................................................................8
1.7 各種數據的注意事項..........................................................................................8
II．連接部分 ....................................................................................................................... 9
1.1 綜合接線圖 ..........................................................................................................10
1.2 功能描述...............................................................................................................10
1.2.1 數控裝置 .......................................................................................................10
1.2.2 通用 I/O 端子板 ............................................................................................15
1.2.3 遠程 I/O 單元（SSB 同步串行 I/O 單元）...................................................15
1.2.4 SSB-I/O 單元輸入/輸出端子板......................................................................17
1.3 電源......................................................................................................................17
1.4 數控裝置與驅動裝置連接 ...................................................................................18
1.4.1 伺服控制接口引腳定義 ................................................................................18
1.4.2 伺服控制信號說明........................................................................................19
1.4.3 編碼器信號輸入............................................................................................20
1.4.4 D/A 輸出 .....................................................................................................21
1.4.5 連接伺服實例.................................................................................................23
1.5 數控裝置與 SSB-I/O 單元的連接........................................................................26
1.5.1 數控裝置和 SSB-I/O 單元的通訊連接 .........................................................27
1.5.2 SSB-I/O 單元的電源輸入............................................................................31
1.6 數控裝置開關量的輸入/輸出 ..............................................................................32
1.6.1 本機開關量的輸入/輸出接口 .......................................................................32
1.6.2 SSB-I/O 單元開關量的輸入/輸出接口 ..........................................................36
1.6.3 機床操作站 PLC 地址表...............................................................................42
1.7 數控裝置與手持操作站的連接 ...........................................................................43
1.7.1 手持操作站接口定義.....................................................................................43
1.7.2 GJ-301 數控裝置的手持操作站接口（MPG）定義......................................44
1.7.3 數控裝置與手持操作站連接框圖.................................................................46
1.7.4 數控裝置連接用戶自制的手持操作站 .........................................................46
1.8 機床操作站的對外連接........................................................................................47
1.9 數控裝置與計算機連接........................................................................................48
1.10 電磁兼容設計 ....................................................................................................48
1.10.1 數控系統達到的電磁兼容指標....................................................................49
1.11 安全與防護設計.................................................................................................50
1.11.1 絕緣電阻 ......................................................................................................50
1.11.2 耐電壓強度...................................................................................................50
1.11.3 對地泄漏電流測試 .......................................................................................50
1.11.4 電源適應測試...............................................................................................50
1.11.5 防護等級 ......................................................................................................50
1.12 系統安裝 ............................................................................................................51
1.12.1 系統安裝尺寸圖..........................................................................................51
1.12.2 SSB-I/O 單元的安裝尺寸圖.........................................................................54
1.12.3 系統的安裝環境..........................................................................................54
1.12.4 系統安裝的干擾問題 ..................................................................................55
1.12.5 系統安裝的接地問題 ..................................................................................56
Ⅲ. 編 程........................................................................................................................... 57
1. NC 編程的基本原理 ...............................................................................................58
1.1 數控程序結構...................................................................................................58
1.2 數控機床概述...................................................................................................58
1.3 程序段的格式...................................................................................................60
1.4 模態分組 ..........................................................................................................71
2. 準備功能編程指令.................................................................................................72
2.1 G 功能表 ...........................................................................................................72
2.2 定位(G00)..........................................................................................................75
2.3 直線插補(G01)..................................................................................................76
2.4 圓弧插補和螺旋線插補(G02/ G03) .................................................................77
2.5 暫停(G04).........................................................................................................81
2.6 程序段精確停(G09) .........................................................................................82
2.7 可編程數據輸入(G10) ......................................................................................82
2.8 極坐標編程(G15/G16) ......................................................................................83
2.8 平面選擇(G17/G18/ G19).................................................................................85
2.9 英制/公制轉換(G20/ G21)................................................................................85
2.10 存儲行程檢測(G22/ G23)................................................................................86
2.11 返回機床參考點(G28/G29/G30) .....................................................................87
2.12 程序跳轉功能 (G31) ......................................................................................89
2.13 刀具半徑補償 C(G40-G42)............................................................................89
2.14 刀具半徑補償 C 詳細說明..............................................................................97
2.15 刀具長度補償(G43/G49)..............................................................................107
2.16 比例縮放(G50/G51) .....................................................................................108
2.17 局部坐標系(G52) ..........................................................................................109
2.18 選擇機床坐標系(G53)...................................................................................110
2.19 選擇工件坐標系........................................................................................... 111
2.20 設置運動模式(G61/G61.1/G64)....................................................................113
2.21 宏程序調用(G65/G66/G67)...........................................................................113
2.22 坐標系旋轉(G68、G69)...............................................................................117
2.23 固定切削循環(G81－G89)...........................................................................119
2.24 固定切削循環取消(G80)..............................................................................135
2.25 G90/G91 絕對值/增量值編程.......................................................................136
2.26 坐標偏移設置(G92 /G92.1/ G92.2/ G92.3)...................................................136
2.27 進給率模式設置(G93/ G94/G95) ..................................................................138
2.28 主軸表面恒線速控制（G96/G97）.............................................................139
2.29 設置固定循環退刀模式（G98/G99） ..........................................................140
3. M 輔助功能編程指令 ...........................................................................................142
3.1 M 代碼配置（分組、類型）..........................................................................142
3.2 M00 程序段暫停 .............................................................................................143
3.3 M01 程序條件停 .............................................................................................143
3.4 M02 程序結束.................................................................................................143
3.5 M30 程序結束并返回到程序開始 ..................................................................143
3.7 M03 主軸順時針啟動旋轉..............................................................................144
3.8 M04 主軸逆時針啟動旋轉..............................................................................144
3.9 M05 主軸停.....................................................................................................144
3.10 M06 換刀.......................................................................................................144
3.11 M7，M8，M9 冷卻劑...................................................................................144
3.12 M48 M49 修調 ..............................................................................................144
3.13 M98/M99 子程序調用及返回 .......................................................................144
4. 其他......................................................................................................................145
4.1 開關................................................................................................................145
4.2 其他字............................................................................................................146
4.3 一行中指令執行順序.....................................................................................147
4.4 程序控制指令.................................................................................................148
4.5 任意角度倒角/圓弧過度.................................................................................150
4.6 雙邊軸控制 ....................................................................................................153
5．示例程序.............................................................................................................155
IV. 操作........................................................................................................................... 161
1. 操作面板及顯示界面概述...................................................................................162
1.1 操作面板 ........................................................................................................162
1.2 顯示屏............................................................................................................167
2. 系統上電與下電 ..................................................................................................172
3. 手動操作..............................................................................................................173
3.1 手動連續進給.................................................................................................174
3.2 手輪進給 ........................................................................................................175
3.3 軸回零............................................................................................................176
4. 自動操作..............................................................................................................177
4.1 MDI 運行 ........................................................................................................177
4.2 程序運行 ........................................................................................................178
5. 系統復位..............................................................................................................184
6. 機床其它操作 ......................................................................................................184
6.1 M01 使能.........................................................................................................184
6.2 斜線使能 ........................................................................................................185
6.3 軸鎖住............................................................................................................185
6.4 輔助鎖住 ........................................................................................................186
6.5 重啟動............................................................................................................187
6.6 零件數............................................................................................................188
6.7 空運行............................................................................................................188
保存斷點...............................................................................................................189
6.9 公/英制...........................................................................................................190
7. 圖形顯示..............................................................................................................191
7.1 設置圖形顯示范圍..........................................................................................191
8. 后臺功能介紹 ......................................................................................................192
8.1 刀具偏置設定.................................................................................................193
8.2 坐標系設定 ....................................................................................................194
8.3 程序編輯 ........................................................................................................197
8.4 文件操作 .........................................................................................................199
8.5 報警信息 .........................................................................................................200
8.6 宏變量設定 ....................................................................................................200
8.7 參數設置 ........................................................................................................202
8.8 備份與恢復 .....................................................................................................202
8.9 M 代碼設定.....................................................................................................204目 錄
VI
8.10 PLC................................................................................................................206
8.11 螺距誤差補償設定.......................................................................................207
8.12 隨機刀具表 ..................................................................................................208
8.13 軟 IO 設定 ....................................................................................................209
8.14 零漂補償 .......................................................................................................210
8.13 系統升級 ......................................................................................................211
8.14 切換用戶 ......................................................................................................211
9 關閉系統...............................................................................................................213
V. 系統參數..................................................................................................................... 214
1 參數概覽...............................................................................................................220
2 常規參數...............................................................................................................226
3 機床參數...............................................................................................................228
4 主軸參數...............................................................................................................243
5 用戶參數...............................................................................................................250
VI. 報警信息................................................................................................................... 257
1. 編程相關報警信息...............................................................................................259
2. 運動相關報警信息...............................................................................................271
3. 操作相關報警信息...............................................................................................274
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