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GJ301銑床系統(tǒng)用戶手冊(cè).pdf
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GJ-301 銑床系統(tǒng)數(shù)控裝置采用先進(jìn)的開(kāi)放式體系結(jié)構(gòu)，內(nèi)置嵌入式工業(yè) CPU 板卡，配置 8.4”彩色液晶顯示屏和標(biāo)準(zhǔn)機(jī)床工程面板，集成軸控制接口，通用（本機(jī)）I/O 接口，遠(yuǎn)程（同步串行I/O）接口，網(wǎng)絡(luò)接口和 USB 接口。具有高性能、配置靈活、結(jié)構(gòu)緊湊、易于使用、可靠性高的特點(diǎn)。
產(chǎn)品技術(shù)特點(diǎn)：
X，Y,Z 三軸聯(lián)動(dòng)，可選配第四軸；
最小設(shè)定單位 0.001mm/0.001deg；
內(nèi)嵌式高速軟 PLC，基本指令處理時(shí)間 3μs/setp，可以在線編輯梯形圖和查看梯形圖狀態(tài)顯示，實(shí)現(xiàn) PLC 實(shí)時(shí)監(jiān)控，另附帶 PLC 示波器查看功能和一鍵式上傳，下載功能；具有雙向螺距誤差補(bǔ)償，反向間隙補(bǔ)償，自動(dòng)零漂補(bǔ)償，刀具長(zhǎng)度補(bǔ)償，刀尖半徑補(bǔ)償功能；采用直線型和 S 曲線型加減速控制，適應(yīng)高速，高精加工；
采用微小線段的動(dòng)態(tài)前瞻處理，有效地實(shí)現(xiàn)小線段加工處理中的速度光滑和尖角過(guò)渡問(wèn)題，從而改善工件的表面加工質(zhì)量，提高加工效率；可車削公/英制、單頭/多頭的直螺紋，錐螺紋，端面螺紋，變螺距螺紋，及螺紋退尾處理；具有多種車削循環(huán)功能，粗車循環(huán)，端面粗車循環(huán)，型車復(fù)合循環(huán)，螺紋切削復(fù)合循環(huán)等；具有主軸恒定表面切削功能，主軸定位、定向功能，Cs 軸功能，和第二主軸控制功能；支持工件程序后臺(tái)編輯和操作，系統(tǒng)參數(shù)備份，報(bào)警履歷顯示，日志功能，集成中英文界面顯示，和利用 USB 實(shí)現(xiàn)一鍵式系統(tǒng)升級(jí)功能并且支持 PC 機(jī)與數(shù)控系統(tǒng)的遠(yuǎn)程控制。
目 錄
I
I. 概述 ................................................................................................................................. 3
1 產(chǎn)品介紹及注意事項(xiàng)................................................................................................4
1.1 產(chǎn)品介紹 .............................................................................................................4
1.2 安全.....................................................................................................................4
1.3 開(kāi)箱檢查 ............................................................................................................6
1.4 環(huán)境要求 .............................................................................................................6
1.5 數(shù)控機(jī)床操作流程..............................................................................................7
1.6 閱讀本說(shuō)明書的注意事項(xiàng) ..................................................................................8
1.7 各種數(shù)據(jù)的注意事項(xiàng)..........................................................................................8
II．連接部分 ....................................................................................................................... 9
1.1 綜合接線圖 ..........................................................................................................10
1.2 功能描述...............................................................................................................10
1.2.1 數(shù)控裝置 .......................................................................................................10
1.2.2 通用 I/O 端子板 ............................................................................................15
1.2.3 遠(yuǎn)程 I/O 單元（SSB 同步串行 I/O 單元）...................................................15
1.2.4 SSB-I/O 單元輸入/輸出端子板......................................................................17
1.3 電源......................................................................................................................17
1.4 數(shù)控裝置與驅(qū)動(dòng)裝置連接 ...................................................................................18
1.4.1 伺服控制接口引腳定義 ................................................................................18
1.4.2 伺服控制信號(hào)說(shuō)明........................................................................................19
1.4.3 編碼器信號(hào)輸入............................................................................................20
1.4.4 D/A 輸出 .....................................................................................................21
1.4.5 連接伺服實(shí)例.................................................................................................23
1.5 數(shù)控裝置與 SSB-I/O 單元的連接........................................................................26
1.5.1 數(shù)控裝置和 SSB-I/O 單元的通訊連接 .........................................................27
1.5.2 SSB-I/O 單元的電源輸入............................................................................31
1.6 數(shù)控裝置開(kāi)關(guān)量的輸入/輸出 ..............................................................................32
1.6.1 本機(jī)開(kāi)關(guān)量的輸入/輸出接口 .......................................................................32
1.6.2 SSB-I/O 單元開(kāi)關(guān)量的輸入/輸出接口 ..........................................................36
1.6.3 機(jī)床操作站 PLC 地址表...............................................................................42
1.7 數(shù)控裝置與手持操作站的連接 ...........................................................................43
1.7.1 手持操作站接口定義.....................................................................................43
1.7.2 GJ-301 數(shù)控裝置的手持操作站接口（MPG）定義......................................44
1.7.3 數(shù)控裝置與手持操作站連接框圖.................................................................46
1.7.4 數(shù)控裝置連接用戶自制的手持操作站 .........................................................46
1.8 機(jī)床操作站的對(duì)外連接........................................................................................47
1.9 數(shù)控裝置與計(jì)算機(jī)連接........................................................................................48
1.10 電磁兼容設(shè)計(jì) ....................................................................................................48
1.10.1 數(shù)控系統(tǒng)達(dá)到的電磁兼容指標(biāo)....................................................................49
1.11 安全與防護(hù)設(shè)計(jì).................................................................................................50
1.11.1 絕緣電阻 ......................................................................................................50
1.11.2 耐電壓強(qiáng)度...................................................................................................50
1.11.3 對(duì)地泄漏電流測(cè)試 .......................................................................................50
1.11.4 電源適應(yīng)測(cè)試...............................................................................................50
1.11.5 防護(hù)等級(jí) ......................................................................................................50
1.12 系統(tǒng)安裝 ............................................................................................................51
1.12.1 系統(tǒng)安裝尺寸圖..........................................................................................51
1.12.2 SSB-I/O 單元的安裝尺寸圖.........................................................................54
1.12.3 系統(tǒng)的安裝環(huán)境..........................................................................................54
1.12.4 系統(tǒng)安裝的干擾問(wèn)題 ..................................................................................55
1.12.5 系統(tǒng)安裝的接地問(wèn)題 ..................................................................................56
Ⅲ. 編 程........................................................................................................................... 57
1. NC 編程的基本原理 ...............................................................................................58
1.1 數(shù)控程序結(jié)構(gòu)...................................................................................................58
1.2 數(shù)控機(jī)床概述...................................................................................................58
1.3 程序段的格式...................................................................................................60
1.4 模態(tài)分組 ..........................................................................................................71
2. 準(zhǔn)備功能編程指令.................................................................................................72
2.1 G 功能表 ...........................................................................................................72
2.2 定位(G00)..........................................................................................................75
2.3 直線插補(bǔ)(G01)..................................................................................................76
2.4 圓弧插補(bǔ)和螺旋線插補(bǔ)(G02/ G03) .................................................................77
2.5 暫停(G04).........................................................................................................81
2.6 程序段精確停(G09) .........................................................................................82
2.7 可編程數(shù)據(jù)輸入(G10) ......................................................................................82
2.8 極坐標(biāo)編程(G15/G16) ......................................................................................83
2.8 平面選擇(G17/G18/ G19).................................................................................85
2.9 英制/公制轉(zhuǎn)換(G20/ G21)................................................................................85
2.10 存儲(chǔ)行程檢測(cè)(G22/ G23)................................................................................86
2.11 返回機(jī)床參考點(diǎn)(G28/G29/G30) .....................................................................87
2.12 程序跳轉(zhuǎn)功能 (G31) ......................................................................................89
2.13 刀具半徑補(bǔ)償 C(G40-G42)............................................................................89
2.14 刀具半徑補(bǔ)償 C 詳細(xì)說(shuō)明..............................................................................97
2.15 刀具長(zhǎng)度補(bǔ)償(G43/G49)..............................................................................107
2.16 比例縮放(G50/G51) .....................................................................................108
2.17 局部坐標(biāo)系(G52) ..........................................................................................109
2.18 選擇機(jī)床坐標(biāo)系(G53)...................................................................................110
2.19 選擇工件坐標(biāo)系........................................................................................... 111
2.20 設(shè)置運(yùn)動(dòng)模式(G61/G61.1/G64)....................................................................113
2.21 宏程序調(diào)用(G65/G66/G67)...........................................................................113
2.22 坐標(biāo)系旋轉(zhuǎn)(G68、G69)...............................................................................117
2.23 固定切削循環(huán)(G81－G89)...........................................................................119
2.24 固定切削循環(huán)取消(G80)..............................................................................135
2.25 G90/G91 絕對(duì)值/增量值編程.......................................................................136
2.26 坐標(biāo)偏移設(shè)置(G92 /G92.1/ G92.2/ G92.3)...................................................136
2.27 進(jìn)給率模式設(shè)置(G93/ G94/G95) ..................................................................138
2.28 主軸表面恒線速控制（G96/G97）.............................................................139
2.29 設(shè)置固定循環(huán)退刀模式（G98/G99） ..........................................................140
3. M 輔助功能編程指令 ...........................................................................................142
3.1 M 代碼配置（分組、類型）..........................................................................142
3.2 M00 程序段暫停 .............................................................................................143
3.3 M01 程序條件停 .............................................................................................143
3.4 M02 程序結(jié)束.................................................................................................143
3.5 M30 程序結(jié)束并返回到程序開(kāi)始 ..................................................................143
3.7 M03 主軸順時(shí)針啟動(dòng)旋轉(zhuǎn)..............................................................................144
3.8 M04 主軸逆時(shí)針啟動(dòng)旋轉(zhuǎn)..............................................................................144
3.9 M05 主軸停.....................................................................................................144
3.10 M06 換刀.......................................................................................................144
3.11 M7，M8，M9 冷卻劑...................................................................................144
3.12 M48 M49 修調(diào) ..............................................................................................144
3.13 M98/M99 子程序調(diào)用及返回 .......................................................................144
4. 其他......................................................................................................................145
4.1 開(kāi)關(guān)................................................................................................................145
4.2 其他字............................................................................................................146
4.3 一行中指令執(zhí)行順序.....................................................................................147
4.4 程序控制指令.................................................................................................148
4.5 任意角度倒角/圓弧過(guò)度.................................................................................150
4.6 雙邊軸控制 ....................................................................................................153
5．示例程序.............................................................................................................155
IV. 操作........................................................................................................................... 161
1. 操作面板及顯示界面概述...................................................................................162
1.1 操作面板 ........................................................................................................162
1.2 顯示屏............................................................................................................167
2. 系統(tǒng)上電與下電 ..................................................................................................172
3. 手動(dòng)操作..............................................................................................................173
3.1 手動(dòng)連續(xù)進(jìn)給.................................................................................................174
3.2 手輪進(jìn)給 ........................................................................................................175
3.3 軸回零............................................................................................................176
4. 自動(dòng)操作..............................................................................................................177
4.1 MDI 運(yùn)行 ........................................................................................................177
4.2 程序運(yùn)行 ........................................................................................................178
5. 系統(tǒng)復(fù)位..............................................................................................................184
6. 機(jī)床其它操作 ......................................................................................................184
6.1 M01 使能.........................................................................................................184
6.2 斜線使能 ........................................................................................................185
6.3 軸鎖住............................................................................................................185
6.4 輔助鎖住 ........................................................................................................186
6.5 重啟動(dòng)............................................................................................................187
6.6 零件數(shù)............................................................................................................188
6.7 空運(yùn)行............................................................................................................188
保存斷點(diǎn)...............................................................................................................189
6.9 公/英制...........................................................................................................190
7. 圖形顯示..............................................................................................................191
7.1 設(shè)置圖形顯示范圍..........................................................................................191
8. 后臺(tái)功能介紹 ......................................................................................................192
8.1 刀具偏置設(shè)定.................................................................................................193
8.2 坐標(biāo)系設(shè)定 ....................................................................................................194
8.3 程序編輯 ........................................................................................................197
8.4 文件操作 .........................................................................................................199
8.5 報(bào)警信息 .........................................................................................................200
8.6 宏變量設(shè)定 ....................................................................................................200
8.7 參數(shù)設(shè)置 ........................................................................................................202
8.8 備份與恢復(fù) .....................................................................................................202
8.9 M 代碼設(shè)定.....................................................................................................204目 錄
VI
8.10 PLC................................................................................................................206
8.11 螺距誤差補(bǔ)償設(shè)定.......................................................................................207
8.12 隨機(jī)刀具表 ..................................................................................................208
8.13 軟 IO 設(shè)定 ....................................................................................................209
8.14 零漂補(bǔ)償 .......................................................................................................210
8.13 系統(tǒng)升級(jí) ......................................................................................................211
8.14 切換用戶 ......................................................................................................211
9 關(guān)閉系統(tǒng)...............................................................................................................213
V. 系統(tǒng)參數(shù)..................................................................................................................... 214
1 參數(shù)概覽...............................................................................................................220
2 常規(guī)參數(shù)...............................................................................................................226
3 機(jī)床參數(shù)...............................................................................................................228
4 主軸參數(shù)...............................................................................................................243
5 用戶參數(shù)...............................................................................................................250
VI. 報(bào)警信息................................................................................................................... 257
1. 編程相關(guān)報(bào)警信息...............................................................................................259
2. 運(yùn)動(dòng)相關(guān)報(bào)警信息...............................................................................................271
3. 操作相關(guān)報(bào)警信息...............................................................................................274
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