三菱數控裝置EZMotion-NC E60/E68系列說明書

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三菱數控系統E60E68 使用說明書.pdf (6.24 MB, 售價: 3 E幣)

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目錄
Ⅰ 操作說明
1. 設定顯示裝置的操作...........................................................................................................................................................1
1.1 設定顯示裝置的外觀................................................................................................................................................1
1.2 各顯示區域的功能....................................................................................................................................................2
1.3 畫面變換圖 ...............................................................................................................................................................4
1.3.1 接通電源時的畫面變換 ..............................................................................................................................4
1.3.2 畫面變換圖（車床系列） ...........................................................................................................................5
1.3.3 畫面變換圖（加工中心系列） ...................................................................................................................7
1.4 畫面選擇順序............................................................................................................................................................9
1.5 數據設定方法..........................................................................................................................................................13
1.6 屏保/關閉背光........................................................................................................................................................16
2. 位置顯示.............................................................................................................................................................................18
2.1 相對值 .....................................................................................................................................................................19
2.1.1 刪除全部畫面 ............................................................................................................................................21
2.1.2 相對值顯示的計數器·歸零、初始·歸零.............................................................................................22
2.1.3 手動數值指令（S、T、M） .......................................................................................................................23
2.1.4 自動運轉程序的顯示 ................................................................................................................................26
2.2 坐標值 .....................................................................................................................................................................27
2.3 指令值 .....................................................................................................................................................................42
2.3.1 執行程序監視 ............................................................................................................................................42
2.3.2 執行模態監視 ............................................................................................................................................43
2.3.3 累計時間顯示 ............................................................................................................................................45
2.4 運轉呼叫 .................................................................................................................................................................47
2.4.1 記憶呼叫 ....................................................................................................................................................48
2.4.2 紙帶呼叫 ....................................................................................................................................................49
2.4.3 IC 卡呼叫 ...................................................................................................................................................51
2.4.4 校準停止 ....................................................................................................................................................53
2.5 程序繼續 .................................................................................................................................................................55
2.5.1 程序繼續的操作順序 ................................................................................................................................57
2.5.2 繼續呼叫操作 ............................................................................................................................................60
2.5.3 繼續位置復位方式 ....................................................................................................................................66
2.5.4 程序繼續中的手動數值指令.....................................................................................................................67
2.5.5 注意事項 ....................................................................................................................................................68
2.6 PLC 開關 ..................................................................................................................................................................70
2.6.1 PLC 開關的開/關操作 ...............................................................................................................................70
2.7 通用變量 .................................................................................................................................................................71
2.7.1 通用變量的顯示 ........................................................................................................................................72
2.7.2 通用變量的設定 ........................................................................................................................................73
2.7.3 通用變量的刪除 ........................................................................................................................................73
I2.8 局部變量 .................................................................................................................................................................74
2.8.1 局部變量數據的顯示 ................................................................................................................................75
3（Ⅰ）. 刀具補償（L 系列） ..............................................................................................................................................77
3.1 磨損數據 .................................................................................................................................................................78
3.1.1 刀具偏移數據的設定 ................................................................................................................................79
3.1.2 刀具偏移數據的刪除 ................................................................................................................................79
3.1.3 刀具磨損·刀具長度數據的設定模式（增量/絕對） ...........................................................................80
3.2 刀具長度數據..........................................................................................................................................................83
3.2.1 手動刀具長度測定Ⅰ ................................................................................................................................84
3.2.2 刀具長度數據畫面中的手動數值指令操作（M、T） .............................................................................90
3.2.3 手動刀具長度測定Ⅱ ................................................................................................................................91
3.3 刀刃數據 .................................................................................................................................................................98
3.4 刀具壽命管理Ⅰ（#1096 T_Ltype=1） ................................................................................................................99
3.4.1 壽命管理方式 ..........................................................................................................................................100
3.4.2 計數條件 ..................................................................................................................................................100
3.4.3 刀具壽命管理數據的設定.......................................................................................................................101
3.4.4 以顯示畫面為單位刪除刀具壽命管理數據...........................................................................................101
3.4.5 注意事項 ..................................................................................................................................................101
3.5 刀具壽命管理Ⅱ（#1096 T_Ltype=2） ..............................................................................................................102
3.5.1 組注冊 ......................................................................................................................................................102
3.5.2 刀具壽命的計數方法 ..............................................................................................................................106
3.5.3 參數 ..........................................................................................................................................................107
3.6 刀具注冊 ...............................................................................................................................................................108
3.6.1 功能概要 ..................................................................................................................................................108
3.6.2 向刀盤注冊刀具 ......................................................................................................................................108
3.6.3 主軸、待機、插入部位的刀具注冊.......................................................................................................109
3.6.4 刀具注冊數據的刪除 ..............................................................................................................................110
3.6.5 刀具注冊畫面中的手動數值指令操作（M、T） ...................................................................................110
3（Ⅱ）. 刀具補償（M 系列） ............................................................................................................................................112
3.1 刀具補償 ...............................................................................................................................................................113
3.1.1 刀具偏移數據的設定 ..............................................................................................................................114
3.1.2 刀具偏移數據的刪除 ..............................................................................................................................114
3.1.3 刀具偏移數據的設定模式（絕對值設定/增量設定） .........................................................................114
3.1.4 手動刀具長度測定 ..................................................................................................................................118
3.1.5 刀具補償畫面中的手動數值指令操作（M、T） ...................................................................................121
3.2 刀具注冊 ...............................................................................................................................................................122
3.2.1 功能概要 ..................................................................................................................................................122
3.2.2 向刀盤注冊刀具 ......................................................................................................................................123
3.2.3 主軸、待機、計算部位的刀具注冊.......................................................................................................124
3.2.4 刀具注冊數據的刪除 ..............................................................................................................................124
3.2.5 刀具注冊畫面中的手動數值指令操作（M、T） ...................................................................................125
II3.3 刀具壽命管理........................................................................................................................................................126
3.3.1 功能概要 ..................................................................................................................................................126
3.3.2 刀具壽命畫面的數據顯示.......................................................................................................................127
3.3.3 工具壽命管理數據的表示? 設定（工具壽命管理數據畫面 P2） .....................................................131
3.3.4 刪除所有刀具壽命管理數據（主軸、待機·組一覽表畫面 P1） ......................................................132
4. 參數...................................................................................................................................................................................133
4.1 工件坐標 ...............................................................................................................................................................134
4.1.1 工件坐標系偏移數據的設定...................................................................................................................136
4.1.2 外部工件坐標系偏移數據的設定...........................................................................................................136
4.1.3 機械位置數據的顯示 ..............................................................................................................................136
4.1.4 工件坐標偏移測量功能（L 系列） ........................................................................................................137
4.1.5 工件坐標偏移測量功能（L 系列） ........................................................................................................141
4.1.6 工件位置測量功能（M 系列） ................................................................................................................142
4.2 加工參數 ...............................................................................................................................................................147
4.2.1 加工參數 ..................................................................................................................................................147
4.2.2 控制參數 ..................................................................................................................................................152
4.2.3 軸參數 ......................................................................................................................................................154
4.2.4 禁區數據 ..................................................................................................................................................156
4.2.5 測量參數 ..................................................................................................................................................157
4.3 輸入輸出用參數....................................................................................................................................................158
4.3.1 輸入輸出基本參數 ..................................................................................................................................158
4.3.2 輸入輸出設備參數 ..................................................................................................................................159
4.3.3 電腦連接參數 ..........................................................................................................................................162
4.4 安裝選擇 ...............................................................................................................................................................165
4.5 參數備份畫面........................................................................................................................................................166
4.5.1 備份操作 ..................................................................................................................................................167
4.5.2 恢復操作 ..................................................................................................................................................168
4.5.3 個別數據的恢復 ......................................................................................................................................169
5. 程序...................................................................................................................................................................................170
5.1 功能概要 ...............................................................................................................................................................171
5.2 菜單功能 ...............................................................................................................................................................172
5.2.1 ＭＤＩ畫面的菜單功能 ..........................................................................................................................172
5.2.2 編輯畫面的菜單功能 ..............................................................................................................................175
5.3 程序的編輯動作....................................................................................................................................................177
5.3.1 數據表示更新（移動單個畫面） ...........................................................................................................177
5.3.2 數據表示更新（移動１行） ...................................................................................................................178
5.3.3 數據的變更 ..............................................................................................................................................179
5.3.4 數據的挿入（ ） ..................................................................................................................................180
5.3.5 單個文字的削除（ ） ............................................................................................................................181
5.3.6 單個單節的削除（ ） ............................................................................................................................182
5.3.7 單個畫面數據的削除 ..............................................................................................................................183
III5.4 ＭＤＩ畫面擴張操作............................................................................................................................................184
5.4.1 ＭＤＩ數據在內存的登陸.......................................................................................................................184
5.5 編輯畫面擴展操作................................................................................................................................................185
5.5.1 編輯數據的呼叫 ......................................................................................................................................185
5.5.2 新程序的注冊·創建 ..............................................................................................................................189
5.6 回放 .......................................................................................................................................................................190
5.6.1 回放操作 ..................................................................................................................................................191
5.6.2 編輯操作 ..................................................................................................................................................196
5.6.3 限制事項 ..................................................................................................................................................197
5.7 字編輯 ...................................................................................................................................................................198
5.7.1 字編輯中的各種鍵的使用.......................................................................................................................201
5.7.2 以字為單位的呼叫 ..................................................................................................................................202
5.7.3 字搜索 ......................................................................................................................................................203
5.7.4 字符串搜索 ..............................................................................................................................................204
5.7.5 字刪除 ......................................................................................................................................................205
5.7.6 行刪除 ......................................................................................................................................................206
5.7.7 字替換 ......................................................................................................................................................207
5.7.8 字插入 ......................................................................................................................................................208
5.7.9 字復制 ......................................................................................................................................................210
5.7.10 程序 ........................................................................................................................................................211
5.7.11 程序的刪除 ............................................................................................................................................212
5.7.12 程序的創建 ............................................................................................................................................213
5.7.13 運轉呼叫 ................................................................................................................................................214
5.7.14 B.G 呼叫 .................................................................................................................................................215
5.7.15 B.G 結束 .................................................................................................................................................216
5.7.16 注釋 ........................................................................................................................................................216
5.7.17 設定程序運轉開始位置.........................................................................................................................217
6. 數據輸入輸出...................................................................................................................................................................218
6.1 數據輸入 ...............................................................................................................................................................219
6.1.1 輸入與校準的切換 ..................................................................................................................................220
6.1.2 加工程序的輸入 ......................................................................................................................................221
6.1.3 刀具偏移數據的輸入 ..............................................................................................................................223
6.1.4 參數數據的輸入 ......................................................................................................................................224
6.1.5 通用變量的輸入 ......................................................................................................................................225
6.1.6 履歷數據的輸入 ......................................................................................................................................226
6.1.7 輔助軸控制參數數據的輸入...................................................................................................................227
IV6.2 數據輸出 ...............................................................................................................................................................228
6.2.1 加工程序的輸出 ......................................................................................................................................230
6.2.2 刀具偏移數據的輸出 ..............................................................................................................................233
6.2.3 參數數據的輸出 ......................................................................................................................................234
6.2.4 通用變量的輸出 ......................................................................................................................................237
6.2.5 履歷數據的輸出 ......................................................................................................................................238
6.2.6 波形顯示數據的輸出 ..............................................................................................................................239
6.2.7 輔助軸控制參數數據的輸出...................................................................................................................240
6.3 程序刪除 ...............................................................................................................................................................243
6.4 程序復制 ...............................................................................................................................................................247
6.4.1 加工程序的復制 ......................................................................................................................................247
6.4.2 加工程序的壓縮 ......................................................................................................................................248
6.4.3 加工程序的合并 ......................................................................................................................................249
6.4.4 加工程序的編號變更 ..............................................................................................................................250
6.5 程序一覽表 ...........................................................................................................................................................251
6.6 RS-232C I/O 設備的連接.....................................................................................................................................252
6.6.1 讀帶機、紙帶打孔機、打印機的連接...................................................................................................252
6.7 數據保護 ...............................................................................................................................................................253
6.7.1 數據保護鍵 ..............................................................................................................................................253
6.7.2 編輯鎖定 B、C ........................................................................................................................................255
7. 診斷...................................................................................................................................................................................257
7.1 報警信息 ...............................................................................................................................................................258
7.1.1 報警、停止代碼的追蹤 ..........................................................................................................................258
7.2 伺服監視 ...............................................................................................................................................................260
7.2.1 伺服監視 ..................................................................................................................................................260
7.2.2 伺服監視（2） ........................................................................................................................................261
7.2.3 伺服診斷 ..................................................................................................................................................262
7.2.4 伺服診斷（2） ........................................................................................................................................263
7.2.5 供電診斷 ..................................................................................................................................................264
7.3 主軸監視 ...............................................................................................................................................................265
7.4 PLC 接口診斷.........................................................................................................................................................269
7.4.1 I/F 診斷的設定與顯示 ...........................................................................................................................269
7.4.2 PLC 設備數據的顯示 ...............................................................................................................................271
7.4.3 PLC 接口信號強制定義（單次型） ........................................................................................................272
7.4.4 PLC 接口信號強制定義（持續型） ........................................................................................................273
7.4.5 發生緊急停止狀態時的診斷...................................................................................................................274
7.5 絕對位置監視........................................................................................................................................................275
7.5.1 絕對位置監視 ..........................................................................................................................................275
7.5.2 絕對位置初始設置 ..................................................................................................................................276
V7.6 調整 .......................................................................................................................................................................278
7.6.1 調整準備 ..................................................................................................................................................278
7.6.2 模擬輸出自動調整 ..................................................................................................................................278
7.6.3 手動調整 ..................................................................................................................................................279
7.6.4 參數輸入輸出 ..........................................................................................................................................280
7.7 運轉履歷 ...............................................................................................................................................................281
7.8 配置 .......................................................................................................................................................................282
7.8.1 軟件一覽 ..................................................................................................................................................282
7.8.2 硬件監視 ..................................................................................................................................................282
7.9 輔助軸參數 ...........................................................................................................................................................283
7.9.1 輔助軸參數畫面 ......................................................................................................................................283
7.9.2 備份畫面 ..................................................................................................................................................284
7.10 輔助軸監視..........................................................................................................................................................288
7.10.1 報警履歷的顯示 ....................................................................................................................................289
7.10.2 輔助軸調整功能 ....................................................................................................................................289
7.10.3 輔助軸調整功能的操作方法.................................................................................................................292
7.11 NC 數據抽樣.........................................................................................................................................................295
7.12 PLC 信號追蹤.......................................................................................................................................................296
7.12.1 設備設定畫面 ........................................................................................................................................296
7.12.2 設備監視畫面 ........................................................................................................................................298
8. IC 卡操作..........................................................................................................................................................................300
8.1 IC 數據畫面...........................................................................................................................................................302
8.1.1 IC 卡輸入輸出畫面 .................................................................................................................................302
8.1.2 文件選擇畫面 ..........................................................................................................................................304
8.1.3 NC 數據的文件名 .....................................................................................................................................306
8.1.4 IC 卡輸入輸出畫面操作..........................................................................................................................307
8.2 IC 卡畫面 ..............................................................................................................................................................314
8.2.1 來自 IC 卡的加工程序的輸入（IC 卡 → NC）操作 ............................................................................315
8.2.2 來自 IC 卡的加工程序的輸出（NC → IC 卡）操作 ............................................................................317
8.2.3 IC 卡內的加工程序刪除操作..................................................................................................................318
8.2.4 IC 卡的格式化操作 .................................................................................................................................319
8.2.5 IC 卡內的加工程序呼叫操作..................................................................................................................320
9. 圖像...................................................................................................................................................................................321
9.1 功能概要 ...............................................................................................................................................................321
9.2 菜單功能 ...............................................................................................................................................................322
9.3 追蹤模式的使用方法（） ....................................................................................................................................324
9.4 檢查模式的使用方法............................................................................................................................................326
9.5 顯示模式 ...............................................................................................................................................................335
9.6 顯示范圍 ...............................................................................................................................................................337
9.6.1 比例尺的變更方法 ..................................................................................................................................337
9.6.2 顯示位置的變更方法 ..............................................................................................................................338
VI9.7 標準范圍 ...............................................................................................................................................................343
9.8 旋轉（M 系列） .....................................................................................................................................................344
9.9 刪除 .......................................................................................................................................................................345
9.10 程序 .....................................................................................................................................................................346
10. 梯形圖電路監視［僅 PLC 內置規格時］ .....................................................................................................................347
10.1 參數設定 .............................................................................................................................................................347
11. 波形顯示.........................................................................................................................................................................348
11.1 菜單功能 .............................................................................................................................................................350
11.2 同期攻牙誤差顯示..............................................................................................................................................350
Ⅱ 運轉說明
1. 運轉狀態...............................................................................................................................................................................2
1.1 運轉狀態相關圖........................................................................................................................................................2
1.2 電源切斷狀態............................................................................................................................................................2
1.3 運轉準備未完成狀態................................................................................................................................................3
1.4 運轉準備完成狀態....................................................................................................................................................3
1.4.1 復位狀態 ......................................................................................................................................................3
1.4.2 自動運轉起動狀態 ......................................................................................................................................3
1.4.3 自動運轉休止狀態 ......................................................................................................................................4
1.4.4 自動運轉停止狀態 ......................................................................................................................................4
2. 顯示指示燈...........................................................................................................................................................................4
2.1 控制裝置準備完成....................................................................................................................................................4
2.2 自動運轉中 ...............................................................................................................................................................4
2.3 自動運轉起動中........................................................................................................................................................4
2.4 自動運轉休止中........................................................................................................................................................4
2.5 達到參考點 ...............................................................................................................................................................5
2.6 報警 ...........................................................................................................................................................................5
2.7 M00 .............................................................................................................................................................................5
2.8 M02/M30 .....................................................................................................................................................................5
3. 復位開關與緊急停止按鈕 ...................................................................................................................................................6
3.1 復位開關 ...................................................................................................................................................................6
3.2 緊急停止按鈕............................................................................................................................................................6
4. 運轉模式...............................................................................................................................................................................7
4.1 模式選擇開關............................................................................................................................................................7
4.2 點動進給模式............................................................................................................................................................7
4.3 快速進給模式............................................................................................................................................................8
4.4 參考點返回模式........................................................................................................................................................9
4.5 增量進給模式..........................................................................................................................................................11
4.6 手輪進給模式..........................................................................................................................................................12
4.7 記憶模式 .................................................................................................................................................................13
4.8 MDI 運轉模式...........................................................................................................................................................14
VII5. 運轉模式中的操作開關 .....................................................................................................................................................15
5.1 快速進給補償..........................................................................................................................................................15
5.2 切削進給補償..........................................................................................................................................................15
5.3 手動進給速度..........................................................................................................................................................15
5.4 手輪/增量進給倍率................................................................................................................................................16
5.5 手輪進給軸模式......................................................................................................................................................16
5.6 手動脈沖發生器......................................................................................................................................................16
5.7 循環起動與回饋等待..............................................................................................................................................17
5.8 進給軸選擇 .............................................................................................................................................................17
6. 操作開關的功能.................................................................................................................................................................18
6.1 端面倒角 .................................................................................................................................................................18
6.2 輔助功能鎖定..........................................................................................................................................................18
6.3 單節 .........................................................................................................................................................................18
6.4 空運轉 .....................................................................................................................................................................18
6.5 手動補償 .................................................................................................................................................................18
6.6 補償取消 .................................................................................................................................................................19
6.7 可選停止 .................................................................................................................................................................19
6.8 可選單節忽略..........................................................................................................................................................19
6.9 手動絕對 .................................................................................................................................................................20
6.10 錯誤檢測 ...............................................................................................................................................................21
6.11 跟蹤功能 ...............................................................................................................................................................21
6.12 軸取出 ...................................................................................................................................................................21
6.13 手動·自動同時進給............................................................................................................................................21
6.14 手輪插入 ...............................................................................................................................................................22
6.14.1 概要 ..........................................................................................................................................................22
6.14.2 能夠插入的條件 ......................................................................................................................................22
6.14.3 插入有效軸 ..............................................................................................................................................22
6.14.4 插入中的軸移動速度 ..............................................................................................................................23
6.14.5 插入后的軌跡 ..........................................................................................................................................24
6.14.6 刀具半徑修正中時 ..................................................................................................................................26
6.14.7 插入量的復位 ..........................................................................................................................................28
6.14.8 操作步驟 ..................................................................................................................................................28
6.15 機械鎖定 ...............................................................................................................................................................29
6.16 減速檢查 ...............................................................................................................................................................30
6.16.1 功能 ..........................................................................................................................................................30
6.16.2 減速檢查方式 ..........................................................................................................................................31
6.16.3 反方向移動翻轉時的減速檢查...............................................................................................................33
6.16.4 參數 ..........................................................................................................................................................34
6.16.5 注意事項 ..................................................................................................................................................36
VIIIⅢ 安裝
1. 各種開關...............................................................................................................................................................................1
1.1 控制單元的旋轉開關配置圖....................................................................................................................................1
2. 起動及調整步驟...................................................................................................................................................................4
2.1 連接確認 ....................................................................................................................................................................4
2.2 各種開關的設定........................................................................................................................................................4
2.3 通電/內存的初始化/參數設定................................................................................................................................6
3. 擋塊式參考點返回的調整 ...................................................................................................................................................7
3.1 概要 ...........................................................................................................................................................................7
4.2 擋塊式參考點返回....................................................................................................................................................7
3.3 參考點返回參數........................................................................................................................................................9
3.4. 擋塊式參考點返回的調整步驟............................................................................................................................14
4. 絕對位置檢測系統.............................................................................................................................................................15
4.1 概要 .........................................................................................................................................................................15
4.2 絕對位置系統的坐標系..........................................................................................................................................15
4.3 絕對位置檢測系統的起動......................................................................................................................................16
5. 儲存行程限制的設定.........................................................................................................................................................26
5.1 儲存行程限制Ⅰ ......................................................................................................................................................28
5.2 儲存行程限制Ⅱ ......................................................................................................................................................29
5.3 儲存行程限制ⅠB....................................................................................................................................................31
5.4 儲存行程限制ⅠC....................................................................................................................................................31
5.5 傾斜軸控制中的可動范圍......................................................................................................................................32
5.6 旋轉軸的儲存行程限制..........................................................................................................................................33
5.7 注意事項 .................................................................................................................................................................34
6. 日常維護與定期檢修維護 .................................................................................................................................................35
6.1 維護用器具 .............................................................................................................................................................35
6.2 維護項目 .................................................................................................................................................................35
6.2.1 操作面板外殼 ............................................................................................................................................36
6.2.2 CRT 的使用 .................................................................................................................................................36
6.2.3 LCD 的使用 .................................................................................................................................................36
6.2.4 IC 卡 ...........................................................................................................................................................37
6.3 更換方法 .................................................................................................................................................................38
6.3.1 電纜 ............................................................................................................................................................38
6.3.2 壽命部件 ....................................................................................................................................................40
6.3.3 單元 ............................................................................................................................................................42
7. 問題解答.............................................................................................................................................................................44
7.1 故障發生狀況的確認..............................................................................................................................................44
7.2 無法解決時 .............................................................................................................................................................45
IX8. 維護功能.............................................................................................................................................................................51
8.1 數據輸入輸出功能..................................................................................................................................................52
8.1.1 數據格式 ....................................................................................................................................................52
8.1.2 輸入輸出 ....................................................................................................................................................55
8.1.3 數據的輸入、對比 ....................................................................................................................................59
8.1.4 參數備份 ....................................................................................................................................................64
8.2 數據抽樣 .................................................................................................................................................................65
8.2.1 規格 ............................................................................................................................................................65
8.2.2 操作步驟 ....................................................................................................................................................66
8.2.3 設定顯示項目 ............................................................................................................................................67
8.2.4 數據輸出步驟 ............................................................................................................................................73
Ⅳ 附錄
附錄 1. 功能代碼一覽表 ..........................................................................................................................................................1
附錄 2. 指令值范圍一覽表 ......................................................................................................................................................2
附錄 3. 圓弧切削半徑誤差 ......................................................................................................................................................3
附錄 4. 固定循環程序的注冊·編輯 ......................................................................................................................................4
4.1 固定循環操作用參數................................................................................................................................................4
4.2 固定循環程序的輸入................................................................................................................................................4
4.3 固定循環程序的輸出................................................................................................................................................4
4.4 固定循環程序的刪除................................................................................................................................................4
4.5 標準固定循環子程序（L 系列） .............................................................................................................................5
4.6 標準固定循環子程序（M 系列） ...........................................................................................................................14
附錄 5. RS-232C I/O 設備的參數設定例與電纜連接..........................................................................................................19
附錄 6. 設定顯示裝置的操作信息 ........................................................................................................................................20

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