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廣州數(shù)控 GSK928TEII 車床數(shù)控系統(tǒng)使用手冊.pdf
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目錄
安全注意事項..................................................................................................1
操 作 篇
第一章 概 述....................................................................................................7
第二章 技術(shù)指標...............................................................................................8
第三章 系統(tǒng)操作面板說明 ................................................................................9
第四章 系統(tǒng)操作..............................................................................................13
4.1 系統(tǒng)開機及關(guān)機..........................................................................................13
4.2 數(shù)控系統(tǒng)工作方式的選擇 ............................................................................14
4.3 編輯工作方式 ............................................................................................14
4.3.1 零件程序目錄檢索...................................................................................16
4.3.2 零件程序的建立,選擇,刪除,更名和復(fù)制 .............................................16
4.3.2.1 新零件程序的建立 ...............................................................................17
4.3.2.2 零件程序的刪除...................................................................................18
4.3.2.3 零件程序的選擇...................................................................................18
4.3.2.4 零件程序的輸出...................................................................................19
4.3.2.5 零件程序的輸入...................................................................................19
4.3.2.6 全部零件程序的刪除.............................................................................20
4.3.2.7 零件程序的更名...................................................................................20
4.3.2.8 零件程序的復(fù)制...................................................................................20
4.3.3 零件程序內(nèi)容的輸入和編輯 .....................................................................21
4.3.3.1 程序段號自動生成 ...............................................................................21
4.3.3.2 程序內(nèi)容的輸入...................................................................................22
4.3.3.3 程序行的插入 ......................................................................................22
4.3.3.4 程序段的刪除 ......................................................................................23
4.3.3.5 程序段內(nèi)字段的插入.............................................................................24
4.3.3.6 程序段內(nèi)字段的刪除.............................................................................24
4.3.3.7 程序段內(nèi)容的修改 ............................................................................................24
4.3.3.8 程序段的段跳過................................................................................................25
4.4 手動工作方式 ....................................................................................................................25
4.4.1 手動點動...................................................................................................................25
4.4.2 手動單步進給............................................................................................................26
4.4.3 手輪控制...................................................................................................................27
4.4.4 手動進給速度選擇.....................................................................................................27
4.4.5 手動快速進給速度選擇..............................................................................................28
4.4.6 設(shè)置工件坐標系 ........................................................................................................29
4.4.7 程序參考點的設(shè)置.....................................................................................................30
4.4.8 坐標軸的相對量移動 .................................................................................................30
4.4.9 坐標軸的絕對量移動 .................................................................................................30目錄
II
4.4.10 手動MDI功能 ..........................................................................................................31
4.4.11 手動主軸控制 ..........................................................................................................31
4.4.12 手動主軸轉(zhuǎn)速控制...................................................................................................32
4.4.13 手動冷卻液控制 ......................................................................................................34
4.4.14 手動換刀控制..........................................................................................................34
4.4.15 手動對刀操作..........................................................................................................35
4.4.16 手動返回程序參考點 ...............................................................................................36
4.4.17 手動返回機床參考點(機床零點) ..........................................................................37
4.4.18 液壓卡盤控制功能...................................................................................................38
4.4.19 液壓尾座控制功能...................................................................................................39
4.5 自動工作方式 ....................................................................................................................40
4.5.1 自動工作方式中的功能鍵說明...................................................................................40
4.5.2 加工程序的自動運行 .................................................................................................41
4.5.2.1 從加工程序的第一行開始運行 ..........................................................................41
4.5.2.2 從加工程序的指定行開始運行 ..........................................................................41
4.5.2.3 加工程序的單段和連續(xù)運行..............................................................................42
4.5.2.4 機床鎖住運行和加工運行方式 ..........................................................................42
4.5.3 加工程序運行過程中的顯示 ......................................................................................43
4.5.3.1 加工運行過程的坐標顯示..................................................................................43
4.5.3.2 加工運行過程中的圖形顯示..............................................................................44
4.5.3.3 圖形顯示數(shù)據(jù)的定義.........................................................................................44
4.5.3.4 圖形顯示數(shù)據(jù)的輸入.........................................................................................45
4.5.3.5 加工工件計數(shù)及計時.........................................................................................46
4.5.4 機床輔助功能的手動操作..........................................................................................46
4.5.5 速度倍率修調(diào)............................................................................................................47
4.5.6 加工程序運行中的操作..............................................................................................47
4.5.7 自動運行方式中回程序參考點...................................................................................49
4.5.8 自動運行過程中的進給保持旋鈕 ...............................................................................49
4.5.8.1 進給保持旋鈕的使用.........................................................................................49
4.6 參數(shù)設(shè)置工作方式 .............................................................................................................51
4.6.1 參數(shù)說明...................................................................................................................51
4.6.1.1 參數(shù)P01、 P02—Z軸正、負方向行程限位值(軟限位) ...................................51
4.6.1.2 參數(shù)P03、 P04—X軸正負方向行程限位值(軟限位) ......................................51
4.6.1.3 參數(shù)P05 — Z軸快速移動速度...........................................................................52
4.6.1.4 參數(shù)P06 — X軸快速移動速度 ..........................................................................52
4.6.1.5 參數(shù)P07、 P08 — Z軸、 X軸反向間隙值...........................................................52
4.6.1.6 參數(shù)P09 — 主軸低檔轉(zhuǎn)速................................................................................52
4.6.1.7 參數(shù)P10 — 主軸高檔轉(zhuǎn)速................................................................................52
4.6.1.8 參數(shù)P11、 P12 — 位參數(shù) 1,位參數(shù) 2.............................................................52
4.6.1.9 參數(shù)P13—最大刀位數(shù)......................................................................................54
4.6.1.10 參數(shù)P14—刀架反轉(zhuǎn)時間 ................................................................................54
4.6.1.11 參數(shù)P15—M代碼脈沖時間..............................................................................54
4.6.1.12 參數(shù)P16—主軸制動信號時間 .........................................................................54
4.6.1.13 參數(shù)P17—Z軸最低起始速度...........................................................................54
4.6.1.14 參數(shù)P18—X軸最低起始速度 ..........................................................................54
4.6.1.15 參數(shù)P19—Z軸加減速時間 ..............................................................................54
4.6.1.16 參數(shù)P20—X軸加減速時間..............................................................................54
4.6.1.17 參數(shù)P21—切削進給起始速度 ......................................................................... 288H55
85H4.6.1.18 參數(shù)P22—切削進給加減速時間...................................................................... 289H55
86H4.6.1.19 參數(shù)P23—程序段號間距 ................................................................................ 290H55
87H4.6.1.20 參數(shù)P24—主軸中檔轉(zhuǎn)速 ................................................................................ 291H55
88H4.6.1.21 參數(shù)P25—位參數(shù) 3 ........................................................................................ 292H55
89H4.6.1.22 參數(shù)P26—位參數(shù) 4 ........................................................................................ 293H56
90H4.6.1.23 參數(shù)P27~P30 ............................................................................................... 294H56
91H4.6.2 參數(shù)的輸入 ............................................................................................................... 295H58
92H4.6.3 參數(shù)的初始化............................................................................................................ 296H59
93H4.6.4 位參數(shù)各位意義的檢索及修改................................................................................... 297H59
94H4.7 刀偏設(shè)置工作方式 .............................................................................................................298H61
95H4.7.2 從鍵盤輸入刀偏數(shù)據(jù) ................................................................................................. 299H61
96H4.8 診斷................................................................................................................................... 300H63
97H4.8.1 輸入—輸入接口診斷說明.......................................................................................... 301H63
98H4.8.2 輸出—輸出接口診斷顯示.......................................................................................... 302H64
99H4.8.3 編碼器—主軸編碼器及主軸轉(zhuǎn)速測試 ........................................................................ 303H65
100H4.8.4 機床輔助功能控制..................................................................................................... 304H66
101H4.9 急停及行程限位等報警 ......................................................................................................305H67
102H4.9.1 急停 .......................................................................................................................... 306H67
103H4.9.2 行程限位開關(guān)報警..................................................................................................... 307H67
104H4.9.3 驅(qū)動器報警 ............................................................................................................... 308H67
105H4.9.4 其他報警................................................................................................................... 309H67
106H4.10 功放開關(guān)控制 ..................................................................................................................310H68
編 程 篇
107H第一章 編程概要.......................................................................................................... 311H69
108H1.2 機械原點(機床原點) ......................................................................................................312H69
109H1.3 編程坐標 ...........................................................................................................................313H69
110H1.3.1 絕對坐標值 ............................................................................................................... 314H70
111H1.3.2 相對坐標值 ............................................................................................................... 315H70
112H1.3.3 混合坐標值 ............................................................................................................... 316H70
113H1.4 工件坐標系 ......................................................................................................................317H70
114H1.5 參考點 ...............................................................................................................................318H71
115H第二章 程序結(jié)構(gòu).......................................................................................................... 319H72
116H2.1 字符................................................................................................................................... 320H72
117H2.2 字段................................................................................................................................... 321H72
118H2.3 程序段號 ...........................................................................................................................322H73
119H2.4 程序段 ...............................................................................................................................323H73
120H2.5 程序的構(gòu)成........................................................................................................................324H73
121H第三章 指令代碼及其功能............................................................................................ 325H74
122H3.1 G 功能 — 準備功能 ...................................................................................................326H74
123H3.1.1 G00 — 快速定位.................................................................................................. 327H74目錄
IV
3.1.2 G01 — 直線插補..................................................................................................75
3.1.3 G02 G03 — 圓弧插補 .......................................................................................76
3.1.4 G33 — 螺紋切削..................................................................................................79
3.1.5 G32 — Z軸攻牙循環(huán)............................................................................................84
3.1.6 G50 — 工件坐標系設(shè)定.......................................................................................84
3.1.7 G26 — 返回參考點..............................................................................................85
3.1.8 G27 — X軸返回參考點........................................................................................86
3.1.9 G29 — Z軸返回參考點 ........................................................................................86
3.1.10 G31 — 跳步功能................................................................................................86
3.1.11 G04 — 定時延時................................................................................................87
3.1.12 恒線速控制G96、取消恒線速G97 ..........................................................................87
3.1.13 單一型固定循環(huán) ......................................................................................................88
3.1.13.1 G90 — 內(nèi)外圓柱面車削循環(huán) .....................................................................88
3.1.13.2 G92 — 螺紋切削循環(huán)................................................................................90
3.1.13.3 G94 — 內(nèi)、外圓端(錐)面車削循環(huán).......................................................95
3.1.13.4 G74 — 端面深孔加工循環(huán).........................................................................97
3.1.13.5 G75 — 切槽循環(huán) .......................................................................................98
3.1.14 復(fù)合循環(huán)...............................................................................................................100
3.1.14.1 G71 - 外圓粗車循環(huán)..............................................................................100
3.1.14.2 G72 — 端面粗車循環(huán)..............................................................................102
3.1.15 G22 G80 — 程序局部循環(huán) ............................................................................103
3.1.16 G93 — 系統(tǒng)偏置..............................................................................................105
3.1.17 G98 - 每分進給..............................................................................................105
3.1.18 G99 - 每轉(zhuǎn)進給..............................................................................................105
3.2 M 功能 — 輔助功能 .................................................................................................106
3.2.1 M00 — 暫停 ......................................................................................................107
3.2.2 M02 — 程序結(jié)束 ...............................................................................................107
3.2.3 M20 — 程序結(jié)束循環(huán)加工 .................................................................................107
3.2.4 M30 — 程序結(jié)束 關(guān)主軸,冷卻液...................................................................107
3.2.5 M03 M04 M05 — 主軸控制 ..........................................................................107
3.2.6 M08 M09 — 冷卻液控制 .................................................................................108
3.2.7 M10 M11 — 工件夾緊,松開控制 ...................................................................108
3.2.8 M41 M42 M43 — 主軸自動換檔控制 ............................................................108
3.2.9 M78 M79 — 尾座前進,尾座后退...................................................................108
3.2.10 M97 — 程序轉(zhuǎn)移................................................................................................109
3.2.11 M98 M99 — 子程序調(diào)用及子程序返回.............................................................109
3.2.12 M21 M22 M23 M24 — 用戶輸出控制 ......................................................... 110
3.2.13 M91 M92 M93 M94 — 用戶輸入控制 ......................................................... 110
3.3 S功能 — 主軸功能 ..................................................................................................... 111
3.3.1 控制多檔主軸電機................................................................................................... 111
3.3.2 控制變頻電機.......................................................................................................... 112
3.4 T功能 — 刀具功能 .....................................................................................................112
3.4.1 刀具偏置執(zhí)行方式 — 移動機床拖板................................................................... 113
3.4.2 刀具偏置執(zhí)行方式 — 修改系統(tǒng)坐標................................................................... 113
3.5 F功能 — 進給速度功能 ..............................................................................................113
第四章 一般編程規(guī)則................................................................................................. 114
4.1 多指令共段......................................................................................................................114
4.2 指令的模態(tài)及初態(tài) ...........................................................................................................114
4.3 其它規(guī)則 .........................................................................................................................115
4.4 編程舉例 .........................................................................................................................115
4.4.1 外圓加工舉例............................................................................................................ 115
4.4.2 螺紋加工示例............................................................................................................ 116
4.4.3 綜合加工示例............................................................................................................ 119
4.5 報警一覽表......................................................................................................................123
4.5.1 在編程工作方式下的報警提示 ...............................................................................123
4.5.2 在手動、自動工作方式下........................................................................................124
附錄 1 GSKRS232 通訊程序使用說明 ..............................................................................125
附錄 2 V6.0 FLASH芯片的復(fù)制和較驗操作 .........................................................................136
連 接 篇
第一章 接口概況..........................................................................................................138
1.1 接口位置布置 .....................................................................................................................138
1.2 總體框圖 ............................................................................................................................139
1.3 總體連線圖.........................................................................................................................140
第二章 接口功能..........................................................................................................141
2.1 接口說明 ............................................................................................................................141
2.2 接口表...............................................................................................................................142
第三章 數(shù)控裝置連接 ..................................................................................................143
3.1 X1 通訊接口 ...................................................................................................................143
3.2 X2 手輪接口 ...................................................................................................................145
3.3 X3 主軸編碼器接口..........................................................................................................146
3.4 X4 刀架裝置接口 .............................................................................................................148
3.5 X5 進給驅(qū)動裝置接口......................................................................................................150
3.6 X6 開關(guān)量輸入接口..........................................................................................................161
3.7 X7 開關(guān)量輸出接口..........................................................................................................164
3.8 X7 主軸變頻器接口.........................................................................................................167
附錄 1 TEⅡ刀架控制器電器原理圖.......................................................................................169
附錄 2 接口電器原理圖..........................................................................................................170
附錄 3 回機械零點方式..........................................................................................................173
附錄 4 外部控制連接圖..........................................................................................................175
附錄 5 GSK928TEⅡ 一體化接線表......................................................................................176
附錄 6 GSK928TEⅡ 車床數(shù)控系統(tǒng) 外形安裝尺寸.............................................................181
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